The printing industry as a whole is usually under scrutiny for its effects on the environment and flexography provides a more sustainable solution. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Flexo printing eliminates the need for additional work and cost. Applications of Flexography Flexographic has an advantage over lithography in that it can use a wider range of inks, water based rather than oil based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. Flexography is a method of printing that uses rotary in-line features. Comments Off on Advantages of Flexographic Printing, The Next Generation of Flexible Sensors in Printed Electronics, technology and equipment behind flexography, Mobile Transparency: The SmartLabel™ Story, The Cost of Out-of-Round and Out-of-Parallel Corrugated Glue Rolls, Ink Transfer Technology — Dot gain and ink film thickness, 4 Mistakes To Avoid When Buying Flexographic Printing Machinery, Better Medicine Labels: Get It Right The First Time, A Revolutionary Reinvention of Anilox Ink Transfer, Mind Your Graphics: Labeling Requirements & Regulations for Package Printing (Part 2:2). Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. The ink used in flexography can quickly dry and cure which allows for several layers to be put on at a time. There are a couple of advantages of using flexographic printing over other printing alternatives. For food-related consumer products, flexographic printing offers the perfect balance of durability and safety. An important advantage to some, flexography reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. Advantages of Flexographic Printing Of course, each printing process has its own unique features and advantages. Flexography uses fast drying inks, which might be solvent based, water based or UV curable. Continued advancements will likely continue to reduce the costs of these value added processes and make them more mainstream. One of the most significant advantages of flexographic printing is being able to print solid colors on porous and non-porous surfaces. It has a faster startup time and can print using a wide variety of ink on almost any substrate. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Today’s flexographic printing methods involve quick drying in a wide variety of ink types. The technology offers many benefits over other types of reproduction, and the advantages of flexographic printing can be more easily understood by reviewing the process. Flexography is compatible with many different inks. The following are benefits associated with flexography. Unlike the slow-drying paste inks of letterpress and lithography, the fluid inks of flexography dry rapidly. Unlike the slow-drying paste inks of letterpress and lithography, the fluid inks of flexography dry rapidly. Using a flexographic printing press significantly cuts down your press setup time. This feature is the most significant benefit of flexography. A flexographic printer is able to print on nearly every material such as: cardboard, cellophane, plastic and paper. It is considered to be the modern-day letterpress and can withstand large quantities of packaging products like offset printing. Because flexo printed envelopes are converted on web fed machines, they offer the least expensive and simplest printing method. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. Flexographic printing, also known as flexography or flexo, involves flexible relief plates instead of the metal plates used in gravure printing. Many commercially-printed books, brochures, business forms, catalogues, labels, letterhead, newspapers, magazines, posters, product packaging and stationery are produced using offset lithography. Unlike digital label printing, flexographic printing transfers ink onto the material using flexible printing plates mounted on fast-rotating cylinders. - Difficult to reproduce fine detail - Colour may not be consistent - Set up costs are high and would rarely be used on print runs below 500,000. Chicago Tag & Label manufactures form labels, labels and tags that deliver solutions to a broad range of industries including retail, industrial, manufacturing, distribution and medical environments. When letterpress technology was popular, companies had limited options for ink and printable surfaces. Flexography suits many different surfaces, 3. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. AMGRAPH also has a narrow flexographic web press that is more economical to operate and therefore suitable for shorter runs. Flexography has faster production speed over other printing techniques. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. Advantages of Flexographic Printing Spur Growth in Inks Market (5.0% CAGR) ... Technologies and Global Markets, flexographic inks are transferred by the process of flexography… Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. Its capabilities surpass traditional methods that don’t feature the same flexibility and technological advancement. Next, the mounting process takes place, whereby plates are installed upon a cylinder, which is then inserted into the press. Flexography or flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a type of printing press called a web press. It … Flexography achieves a consistently high level of print quality across a wide range of materials/substrates without the need of special coatings, as it reduces the overall cost per unit. Parts such as stereos can be reused when repeated jobs are required whilst maintenance costs are much lower; allowing for cheaper production costs all round. ADVANTAGES AND DISADVANTAGES OF FLEXOGRAPHIC PRINTING : Advantages: Only economic on long print runs. Therefore, you can print things on flexible materials, such as paper, plastic, cellophane, and metallic film. One advantage to using fluid inks is that they require a short and uncompleted inking system. We’ll get in touch with you shortly. After your label is printed, the next step is to cut them to the desired final shape. Flexography and lithography produce high-volume, reliable prints. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Each process has its own benefits and downsides, and works best for specific purposes. Flexographic printing can be applied to a wide range of industries, … Other printing techniques require several layers of ink in order to attain the proper saturation and richness. For shops that face challenging environments, such as cold, heat and humidity, or where cleanliness is difficult, the added grip of a high-tack adhesive is probably a better choice. Flexography is known for its ability to keep production continuous which makes it an excellent choice for high volume work. Advantages of Flexographic Printing Spur Growth in Inks Market (5.0% CAGR) Email Print Friendly Share. One of the main benefits of using a flexography machine is its ability to print on a variety of items. Flexography involves a simple printing process. It operates at high press speeds. Since there are also fewer steps in the flexography printing process, you also save money on labor costs. Flexographic printing is easy on the environment. Technology advancement born from in-depth research conducted by current industry members and students of flexography. 2. The inks used in flexography dry quickly by evaporation and are safe for use on wrappers that come directly in contact with foods. 1. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! This is a significant advantage over other print solutions which may … The following are benefits associated with flexography. Advantages of flexographic printing. Flexography is a type of direct rotary printing that boasts many advantages over conventional printing techniques. The easy plate-making process enables you to print millions of images with one template. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Flexographic printing has specifics relating to types of proofs, … Flexography is one of the most environmentally friendly mass printing techniques we have available. 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